As technology in the mobile market continues to advance, mobile OEMs are witnessing a significant shift from manual controls to electronic controls. Newer generations are entering the workforce, and their familiarity and preference for electronic controls are apparent, meaning manual controls may not align with their skill set as they did for seasoned operators. To attract and attain this new talent pool and advance older controls to modern functionality, mobile OEMs must embrace the shift to electronic controls to stay ahead of the market.
Electronic controls offer improved efficiency, advanced functionalities, and enhanced user experiences. By embracing this shift, OEMs can unlock new avenues for innovation, stay ahead of the technological curve, and meet the evolving demands of their customers. To successfully navigate this transition, OEMs need a reliable partner with the expertise and resources to guide them in integrating electronic controls effectively. Evolution Motion Solutions and Bosch Rexroth are uniquely positioned to mentor and assist mobile OEMs in the shift from manual to electronic controls with their deep bench of industry knowledge and the comprehensive Bosch Rexroth Digital Application Solutions (BODAS) portfolio.
Experienced Guidance
As a certified Mobile Solutions Partner, Evolution is dedicated to the mobile on- and off-highway industry with experts ready to support OEMs with system, product, and troubleshooting solutions. With many years of experience designing, engineering, and integrating mobile solutions, Evolution focuses on controls for applications in many industries and markets.
A longstanding partner of Evolution, Bosch Rexroth has been designing drive and implement control software for decades with a comprehensive and expert understanding of mobile vehicles and their data streams. With Rexroth automotive leading edge quality and technology, BODAS offers an outstanding portfolio designed and specified to fulfill mobile market requirements.
The Comprehensive Electronic Controls Solution
BODAS offers comprehensive IoT solutions, software, and electronic hardware designed explicitly for the off-highway market. With its advanced IoT infrastructure, BODAS provides future-proof solutions that combine Rexroth’s expertise and application experience in mobile hydraulics and electronics. By leveraging edge analytics and IoT technologies, BODAS enables the seamless integration of data-driven insights and real-time monitoring, empowering mobile/off-highway OEMs to optimize their operations and efficiency with electronic controls.
As a complete system solution, BODAS supports all system components, such as pumps and valves in a hydraulic system. BODAS electronic controls are more accurate and safer than manual controls, with greater flexibility and ease of use for situational adjustments where safety may be a concern. These controls are designed to meet state-of-the-art functionality regarding machinery directives and functional safety up to PL_d according to ISO 13849, ISO 19014, and AgPL_d according to ISO 25119.
The Best of BODAS
- Programming and software capability to support any application
- Accommodation for application limitations
- Increased application uptime with less operator dependence
- Improved operator experience and easier troubleshooting
- Open and modular system with a high level of cybersecurity
Connection Solutions for Electronic Controls
BODAS Connect is the complete telematics solution, from data sources via hardware and software to ready-to-use analytics apps.
Data Acquisition
By looking at the entire data stream, from the source of the data to turning it into action, there is no need for additional sensors to find valuable, smart data for vehicle architecture. If the data has yet to exist, Rexroth provides a full range of sensors with edge analytics capabilities.
Connectivity Hardware
All connectivity hardware has IP67 protection to suit any mobile application, regardless of operating conditions. The hardware features a Linux operating system and device management open for individualization and hardware independence.
IT Infrastructure
Device Connectivity uses the Rexroth Connectivity Unit to enable numerous options to wirelessly access the control networks of off-highway vehicles. All-in-One Connectivity is an integrated IoT solution for data management for fleet management and condition monitoring, and it offers many options for wirelessly interacting with the controller networks of off-highway applications.
Apps
A vast selection of off-highway-specific apps allows operators to analyze and visualize collected data in any way needed. These apps cover fleet management, vehicle health, remote R&D services, and vehicle operations workflow. They allow users to remotely change parameters and update the firmware connected to their vehicles’ domain controllers with Rexroth over-the-air services.
Electronic Controls Hardware
BODAS Hardware is an open, scalable, and easily accessible mobile electronic controls platform that includes control units, connectivity devices, sensors, and HMI for mobile applications. Each component is freely programmable and readily compatible with BODAS Connect, ensuring a hassle-free experience and seamless integration into mobile machinery.
Controllers
- A scalable platform of electronic control units for mobile machines
- Freely programmable controllers
- Safety functions up to PL d according to EN ISO 13849 or AgPL d according to ISO 25119
- Hardware security module to protect units from unauthorized data manipulation
- UDS standard for communication with a service tool
- Interfaces for High Speed CAN, CAN-FD, and ISOBUS are available
HMI
- Robust and high-resolution color displays
- EH-joysticks
- Pedals
- Easy integration into mobile machines
- Integrated functional safety routines and diagnostic features
Connectivity Devices
- Heart of BODAS Connect
- Connects machines to the Bosch IoT infrastructure
- IP67 protection class
- Linux operating system enables a modular and configurable software interface completely independent of the hardware
- RCU enables operators to flash software over the air (FOTA)
Surround Sensing
- Bosch automotive surround sensing solution
- Increases safety and productivity
- Reduces operation costs
- Full visual and sensor-supported control of the environment for safe vehicle movement and operations
Electronic Controls Software
BODAS Software is standard application software for electronic controls and machine functions based on BODAS Hardware. It perfectly harmonizes with Rexroth hydraulics to enable ideal machine control. BODAS Software includes tools for programming, parameterization, and diagnosis of BODAS Hardware.
Standard Application
- Flexible application software solutions for drive, work, and auxiliary functions
- Plug & Run version (ASrun), a version open for modifications (ASopen), and relevant software components (ASlibrary)
- Every application receives the right software features and customized software packages
Software Architecture
- Integrated development environment based on MASAR “Mobile Application Software Architecture”
- Supports operators in software management and reusability
- Integration of model-based software development using tools such as MATLAB®/Simulink®
Tools
- Holistic and harmonized off-the-shelf tool chain for user-friendly software development and maintenance
- Allow users to develop application software in MATLAB®, C, or Codesys
- Additional parameterization, remote maintenance, and software and firmware updates over the air via BODAS Connect