Bosch Rexroth Indradrive Services

Repair, Reman, and Retrofit

Whether your IndraDrive components are newly installed or reaching legacy status, Bosch Rexroth offers a full suite of services to keep your systems performing reliably, efficiently, and safely, backed by over 200 years of combined Rexroth product repair experience in the USA.

Have Questions About Bosch Rexroth Indradrive Products?

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Services Benefits

Increased machine availability
Production reliability through planned downtime
Reduction in lost production costs
Predictable budget with fixed prices
Safe, no emergency cases
Extension of machine and product life
Investment protection

Certifications

ISO
UL
ATEX
Soldering IPC-7711, IPC-A-610

Repair

Our factory-authorized repair services restore your IndraDrive units to full function when issues arise. Each repair includes comprehensive diagnostics, cleaning, part replacement, firmware updates, and complete end-of-line testing. The repair report includes inspection, testing, the customer’s stated problem, and potential failure analysis. Repairs are backed by a 12-month warranty and performed by certified Bosch Rexroth technicians using original components.

Reman Plus

Restore to like-new performance and save on replacement costs with Bosch Rexroth Reman Plus services. Your drive is disassembled, refurbished, and rebuilt to factory specifications, replacing all failed and worn components to like-new condition, correcting any problems, and updating to the latest technical revision. Reman Plus services provide a 2-year warranty, an extension of 5 years serviceability, and dedicated storage of repair materials, ensuring the repair of equipment beyond the end of service. Remanufacturing with Rexroth is a cost-effective, sustainable alternative to replacement that extends machine life.

Retrofit

When your IndraDrive units reach the end of their lifecycle, retrofitting provides a path forward. Bosch Rexroth helps you migrate to newer technologies with minimal design changes and maximum compatibility. We support you through every step, from product selection to on-site commissioning.

What Sets Us Apart from Third-Party Repairs?

Backed by an extensive history and experience in servicing and repairing, Rexroth provides higher-quality repairs than third parties, preserving the original component integrity.

Only original factory OEM parts
Original factory-trained techs
Original specifications
Factory-certified testing/calibration
Technical product updates for continuous product improvement
Less than 1% of warranty claims on repairs
Total cost of ownership advantage
Failure history/fault trend analysis

Third-Party Repair Attempts

PROBLEM: Damaged shaft seal ring has not been exchanged

RESULT: Shaft seal ring will wear much faster

PROBLEM: No heat-conducting paste at the commutator

RESULT: Early failure of the unit caused by overheating of commutator

PROBLEM: Worn motor shaft was not repaired or replaced

RESULT: Shaft seal ring will wear much faster

PROBLEM: Capacitor soldered on the old pins, not fixed to board

RESULT: Not resistant to vibrations. May result in lost connection – failure

Third-Party Repairs – The Difference

Attempted 3rd party trace repair has damaged the PC card

Multilayered boards cannot be repaired this way, due to multiple layers of traces

Incorrectly placed fans

Fans are attached externally, which will not help cool the unit
Unit with missing fan

3rd Party Attempt

Used through-hole resistors and jumper wire instead of surface mount

Bosch Rexroth Repair

Replacement board with correct surface mount resistors

Motor Repair Tools and Technology

1 – Oscilloscope Calibrations (Electronic Repair)

2 – Bosch Rexroth Torque Drills

3 – Oscilloscope Calibrations (Motor Repair)

4 – Rear Bearing Installation Tool

5 – High Voltage Tester (HI-POT & Insulation)

6 – Brake Gapping Tool

7 – Wickedly Awesome Front Bearing Installation Tool

Training

End User

Formal Classroom Training (On-Site & In-House)
Traditional classroom environment with demos, manuals, and hands-on exercises to deliver course content

Shop Floor Training

Senior service engineer will deliver the training on the shop floor utilizing the customer’s machine.

E-Learning

Web-based training offered in two formats:

Pre-Recorded Modules (Available 24/7)

Instructor guided pre-recorded presentations that students complete at their own pace

Live Interactive Sessions

Remote training sessions with access to both the demos and the instructor for a live, interactive experience

Formal Classroom Training

Training sessions held in a traditional classroom environment. The instructor will utilize demos, manuals and hands-on exercises to deliver course content
In-house: Hoffman Estates, IL, and other remote offices
On-site: At customer location or secondary site designated by customer. On-site courses are available upon request and instructor availability

Online Training

Live Interactive Sessions

Students may attend the training sessions remotely, gaining access to both the demos and the instructor for a live interactive experience. These courses are conducted in two 3-hour sessions per day. (8:30 – 11:30AM and 1:00-4:00PM)

Resources